Melting room
Bullion in, alloy added, melt out
24K bars and old gold are melted with copper and silver alloy. The Metal Book records the input fine weight, the alloy, the output purity and the melting loss.
The manufacturing ERP for gold, silver and diamond jewellery makers. Issue and receive work by karigar, process and lot, check metal loss against your agreed allowances with AI, ledger every diamond by certificate and keep hallmarking records ready for BIS.
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+1.840 g above agreed allowance on 3 lots
Last collected 41 days ago, usual 30. Recovery may be pending.
In a month, this workshop issued 18.420 kg of 22K gold and got back 18.231 kg as jewellery, scrap and dust. That is 189.000 g of loss against an agreed 172.000 g. On paper, 17 grams are simply gone.
Dvijeshmani splits the gap by process. Polishing is 15.160 g over because dust has not been sent for recovery in 41 days. Filing is 1.840 g over, all on bench 7, on three lots. The owner gets two specific checks instead of one bad feeling.
Refiner returns 15.160 g fine. Polishing is back inside its allowance.
Supervisor and karigar reweigh together. Filings found in the tray are entered as returned.
Every gram issued is matched by a gram returned or an allowance agreed.
Each facet opens one part of the workshop. Hover a facet to see what it keeps.
Per process loss compared with the allowance you agreed. Anomalies go to the owner, not to a blame list.
Open AI Metal Loss WatchMetal and stones change hands many times before a piece leaves your factory. Each handover is weighed, counted and signed for.
Bullion in, alloy added, melt out
24K bars and old gold are melted with copper and silver alloy. The Metal Book records the input fine weight, the alloy, the output purity and the melting loss.
Issue slip and receipt per lot
Each karigar receives metal against an issue slip for a lot and a process. On return, gross, stone and net weight are entered, with scrap and filings weighed separately.
Stones by certificate and sieve
Diamonds are issued by packet with certificate, sieve size and count. The setter returns set pieces, broken stones and unused stones, each counted back.
Loss and dust collection
Polishing loss is recorded against its allowance. Dust and sweeping collection dates are tracked so recovery from the refiner is never forgotten.
HUID lots and purity results
Finished pieces go to the hallmarking centre in lots. HUID numbers come back against each piece, and any lot returned for re-check stays open until it clears.
Order closed, weight delivered
Pieces are packed against the jeweller's order with final weight, stone details and HUID. The order book shows what went on time and what is due.
Weights are kept to the milligram. Purity is applied at the moment metal moves, so the balance of a karigar holding 22K and 18K work is still one honest number in fine gold.
Net = gross minus stones. Fine = net multiplied by purity. Every issue and receipt in Dvijeshmani carries all three, so a 22K bangle and an 18K ring add up in the same ledger.
A loss system that karigars fear will be worked around. Dvijeshmani is built so both sides see the same numbers, under the same rules.
The loss check points to a lot or a process. Any review of a karigar's work is done by people, with the karigar present and the records in front of them.
Loss allowances are set per process before work starts and recorded in the system, so the karigar and the owner read the same rule.
A simple app shows each karigar their issues, receipts, balance metal and labour earned. No surprises at month end.
Workshop data is encrypted in transit and at rest. It is used to run your factory and nothing else.
Send finished stock with weights, stones and HUID to your showroom billing.
Read weights directly from bench scales, so no figure is typed twice.
Month-end metal and labour statements in formats your accountant already uses.
Keep HUID numbers and assaying results ready for BIS inspection.
Connect your own ERP or e-commerce catalogue on the Brilliant Cut plan.
Pay for the benches you run. Add more in the month you hire.
If your question is not here, our team will answer it on a call with your own registers open.
Contact TeamYes. The Metal Book tracks gold and silver by gross, net and fine weight across purities. The Stone Ledger tracks diamonds and coloured stones by certificate, lot, sieve size and count. A studded piece carries both: its metal weight and every stone set in it.
No. AI Metal Loss Watch compares loss with the allowances you agreed and flags numbers that do not fit, such as a lot above allowance or a dust collection that is overdue. The owner and bench supervisor check the flag with the karigar present. Many flags turn out to be pending recovery, not loss.
Yes. Each karigar gets a simple app, in Hindi or English, with their issue slips, receipts, metal balance and labour charges. They can raise a query on any entry.
Yes. Finished stock moves to your billing software with weight, purity, stone details and HUID. CSV, Excel and Tally formats are included on every plan, and the API is available on Brilliant Cut.
Most workshops with up to 40 karigars are running in two to three weeks. Week one sets up purities, processes and loss allowances. Week two loads opening metal balances and karigar accounts. Week three runs alongside your paper registers until the tallies match.
We import opening balances from your current registers or Excel sheets, so each karigar and each metal account starts with the figure you already trust.
In a 45 minute demo we load your last month of metal issue and receipt, show where every gram went by process and karigar, and leave you with the numbers.