NewAI Metal Loss Watch now checks dust recovery cycles

Every gram accounted for. Every stone in its place.

The manufacturing ERP for gold, silver and diamond jewellery makers. Issue and receive work by karigar, process and lot, check metal loss against your agreed allowances with AI, ledger every diamond by certificate and keep hallmarking records ready for BIS.

30 day free trial. Your data stays yours, encrypted and never sold.

Sample workshop · 22K and diamond jewellery · 34 karigars · orders from 60 jewellersTallying October
Metal Book22K · October
Metal issued
18.420 kg
Returned as jewellery, scrap and dust
18.231 kg
Allowed loss, agreed per process
0.172 kg
Above allowance
0.017 kg
Melting room
AI Metal Loss WatchFor the owner
Bench 7 · Filing

+1.840 g above agreed allowance on 3 lots

Polishing dust

Last collected 41 days ago, usual 30. Recovery may be pending.

Dust recovery scheduledReweigh bench 7
1,206diamonds issued · 1,198 set · 8 returned · 0 missing
212pieces for 14 jewellers · 196 on time · 16 due this week
3lots sent for HUID · 1 returned for purity re-check
Made for
  • Gold and silver jewellery manufacturers
  • Diamond-studded jewellery makers
  • Wholesalers giving job work to karigars
  • Bullion-to-ornament units
The signature tally

Where did 1.84 grams go?

In a month, this workshop issued 18.420 kg of 22K gold and got back 18.231 kg as jewellery, scrap and dust. That is 189.000 g of loss against an agreed 172.000 g. On paper, 17 grams are simply gone.

Dvijeshmani splits the gap by process. Polishing is 15.160 g over because dust has not been sent for recovery in 41 days. Filing is 1.840 g over, all on bench 7, on three lots. The owner gets two specific checks instead of one bad feeling.

  1. 1
    Schedule dust recovery

    Refiner returns 15.160 g fine. Polishing is back inside its allowance.

  2. 2
    Reweigh bench 7 lots

    Supervisor and karigar reweigh together. Filings found in the tray are entered as returned.

  3. 3
    Month closes in green

    Every gram issued is matched by a gram returned or an allowance agreed.

Loss by process22K · 18.420 kg issued · grams
17.000 g above
ProcessAllowedActualGap
Casting48.00047.420-0.580
FilingBench 7, 3 lots41.00042.840+1.840
Stone setting18.00018.580+0.580
PolishingDust not yet recovered65.00080.160+15.160
Total172.000189.000+17.000
Inside the diamond

Eight facets. One factory.

Each facet opens one part of the workshop. Hover a facet to see what it keeps.

12345678

AI Metal Loss Watch

Per process loss compared with the allowance you agreed. Anomalies go to the owner, not to a blame list.

Open AI Metal Loss Watch
From bar to box

Six rooms, one unbroken record

Metal and stones change hands many times before a piece leaves your factory. Each handover is weighed, counted and signed for.

01

Melting room

Bullion in, alloy added, melt out

24K bars and old gold are melted with copper and silver alloy. The Metal Book records the input fine weight, the alloy, the output purity and the melting loss.

02

Karigar benches

Issue slip and receipt per lot

Each karigar receives metal against an issue slip for a lot and a process. On return, gross, stone and net weight are entered, with scrap and filings weighed separately.

03

Stone setting

Stones by certificate and sieve

Diamonds are issued by packet with certificate, sieve size and count. The setter returns set pieces, broken stones and unused stones, each counted back.

04

Polishing

Loss and dust collection

Polishing loss is recorded against its allowance. Dust and sweeping collection dates are tracked so recovery from the refiner is never forgotten.

05

Hallmarking

HUID lots and purity results

Finished pieces go to the hallmarking centre in lots. HUID numbers come back against each piece, and any lot returned for re-check stays open until it clears.

06

Dispatch

Order closed, weight delivered

Pieces are packed against the jeweller's order with final weight, stone details and HUID. The order book shows what went on time and what is due.

Three decimals, always

Gross, net and fine on every line

Weights are kept to the milligram. Purity is applied at the moment metal moves, so the balance of a karigar holding 22K and 18K work is still one honest number in fine gold.

  • Purities from 24K999 to 14K585, plus 925 silver
  • Stone weight deducted from gross automatically
  • Wastage and making charges per design or per gram
  • Opening and closing fine balance per karigar, daily
Try it22K916

Fine weight, the way the Metal Book counts it

Net metal
97.600 g
Fine weight
89.402 g
As 24K999 bar
89.491 g

Net = gross minus stones. Fine = net multiplied by purity. Every issue and receipt in Dvijeshmani carries all three, so a 22K bangle and an 18K ring add up in the same ledger.

Fair to the bench

Trusted by owners. Fair to karigars.

A loss system that karigars fear will be worked around. Dvijeshmani is built so both sides see the same numbers, under the same rules.

AI only flags numbers

The loss check points to a lot or a process. Any review of a karigar's work is done by people, with the karigar present and the records in front of them.

Allowances agreed in advance

Loss allowances are set per process before work starts and recorded in the system, so the karigar and the owner read the same rule.

Karigars see their own records

A simple app shows each karigar their issues, receipts, balance metal and labour earned. No surprises at month end.

Encrypted and never sold

Workshop data is encrypted in transit and at rest. It is used to run your factory and nothing else.

Works with your counter

Fits the tools already on your bench

Retail billing

Send finished stock with weights, stones and HUID to your showroom billing.

Digital weighing scales

Read weights directly from bench scales, so no figure is typed twice.

Excel and Tally export

Month-end metal and labour statements in formats your accountant already uses.

Hallmarking records

Keep HUID numbers and assaying results ready for BIS inspection.

API

Connect your own ERP or e-commerce catalogue on the Brilliant Cut plan.

Questions

Asked at the workshop counter

If your question is not here, our team will answer it on a call with your own registers open.

Contact Team
Does it handle both gold and diamonds?

Yes. The Metal Book tracks gold and silver by gross, net and fine weight across purities. The Stone Ledger tracks diamonds and coloured stones by certificate, lot, sieve size and count. A studded piece carries both: its metal weight and every stone set in it.

Does the AI accuse karigars?

No. AI Metal Loss Watch compares loss with the allowances you agreed and flags numbers that do not fit, such as a lot above allowance or a dust collection that is overdue. The owner and bench supervisor check the flag with the karigar present. Many flags turn out to be pending recovery, not loss.

Can karigars see their own records?

Yes. Each karigar gets a simple app, in Hindi or English, with their issue slips, receipts, metal balance and labour charges. They can raise a query on any entry.

Does it connect to our retail billing?

Yes. Finished stock moves to your billing software with weight, purity, stone details and HUID. CSV, Excel and Tally formats are included on every plan, and the API is available on Brilliant Cut.

How long does setup take?

Most workshops with up to 40 karigars are running in two to three weeks. Week one sets up purities, processes and loss allowances. Week two loads opening metal balances and karigar accounts. Week three runs alongside your paper registers until the tallies match.

What happens to our existing registers?

We import opening balances from your current registers or Excel sheets, so each karigar and each metal account starts with the figure you already trust.

Issue slipNo. 0001

Bring one month of your registers. We will tally it with you.

In a 45 minute demo we load your last month of metal issue and receipt, show where every gram went by process and karigar, and leave you with the numbers.

Issued toYour workshop
ProcessMonth-end tally
Allowed lossAs you agree